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Distributes workloads evenly across standard and multi-recipe lines, eliminating bottlenecks while ensuring safety and quality.
Balance Workloads
Assigns tasks efficiently across lines, optimizing the relative positioning of items and ease of replenishment.
Task Allocation
Minimizes errors by preventing proximity of similar-looking items, enhancing accuracy in picking and packing.
Error Reduction
Creates adaptable rack plans that ensure seamless operations with a focus on weight, crush resistance, and changeover efficiency.
Rack Planning
Maximizes throughput and meets target cycle times with the minimum number of packers.
Throughput Optimization
Core Features for Effective Line Planning
Struggling with multiple operational objectives simultaneously?
Our approach offers comprehensive solutions to maximise throughput, reduce error rates, and enhance efficiency without sacrificing workplace safety and operational flexibility. From shop floor managers to line leaders, packers to quality assurance personnel, everyone benefits from the streamlined processes.
Experience the Benefits of Line Balancing Done Right
Increased Line Throughput
Faster operation with maximum efficiency
Minimised Errors
Reduced picking and packing mistakes.
Ease of Replenishment
Optimised replenishment for consistent and smooth workflow.
Reduced Downtime
Strategic item placement to minimise idle time during changeovers
Enhanced Worker Safety
Safety protocols are respected in all proposed plans
Streamlined operations
Optimised and contingency plans to cover all cases
Optimised Resource Utilisation
Achieves target cycle times with fewer packers.
How it Works
Distribute
Intelligently distributes work across lines such that each profile of work is assigned to the most suitable line while ensuring no line is overloaded with excessive work or underutilised with too little work
Balance
Balances packer workloads and eliminates bottlenecks for each line to maximise line throughput while ensuring compliance with safety and quality constraints
Generate
Both highly optimised plans and alternative contingency plans are generated using custom designed intelligent algorithms to handle daily operations smoothly and cover for unexpected line failures or demand fluctuations
To schedule a product demo with one of our consultants, please fill in your contact details.
Trusted by Leading Kitting Operations
Proven Results When Line Planning Is Done Right
%40
Increased line throughput by as much as 40% when applied to meal kit production lines.
%26
Increased total throughput of the entire shop floor by 26%
%100
Full compliance with workplace safety constraints.
%25
Up to 25% fewer packers required to achieve a target production rate.